AirPods Teardown Reveals Charging Case May Have Been Cause of Delay

iFixit today published a teardown of Apple's AirPods, uncovering the internal components of both the AirPods themselves, and the charging case that comes with the headphones. Throughout the teardown, iFixit discovered a "hot mess" of close knit components within each AirPod, along with a few "quality issues" within the charging case that may be the reason for the months-long delay of the wireless headphones.

Starting with the AirPods, iFixit separated the speaker portion of the pod from the rest of the device, comparing the tightly-packed internals to the Apple Watch teardown. Further investigating uncovered a miniature coaxial cable and two IR proximity sensors, which allow the AirPods to detect whenever they're inside an ear, and play/pause music accordingly.

airpods-teardown-1
Blocked by more glue and cables in the speaker portion of the AirPods, iFixit turned to the "stem" only to find "a waterfall of glue" inside the base section of the device. Just behind the metallic bottom area of each AirPod -- which provides the contact point for charging in the case -- the site uncovered the end of the battery cable underneath the wall of adhesive.

That shiny metal cap provides contact points for charging the AirPod, and surrounds the primary microphone. Hidden behind and within the torrent of glue, we spy the end of the battery cable.

If jamming complex components into a small form factor and sealing it with a copious amount of glue were a game, Apple would be winning.

Cutting open the AirPods completely, iFixit eventually separated the antenna from the battery, theorizing that the "hanging boom is for more than just balance—it's also to improve reception." The earpiece of each AirPod is a 93 milliwatt hour battery, "equivalent to a little over 1% of the charge capacity in an iPhone 7."

Although the site could extract some basic components of the charging case without total destruction -- including the status LED -- it eventually had to resort to using a rotary saw in order to get behind the "impenetrable" shell. Discovered underneath was the case's battery, a 1.52 watt hour lithium-polymer cell that's around 16 times the power capacity of a single AirPod. iFixit equates this to around eight full recharges of the AirPods within the charging case.

airpods-teardown-3
iFixit took a few x-ray shots of the charging case's internals, and found "quality issues" within the chip's solder joints. A few empty spaces can be seen, referred to as "voiding," which iFixit said "could be evidence of low quality standards, or a rushed product release." This suggests that the source of the AirPods' delay was with the charging case and not with the AirPods.

The repairability score of the AirPods was ultimately rated at a lowest-possible 0/10, thanks to the copious use of glue as a fastener within most of the components of the AirPods, and the case's resistant outer shell.

Check out the rest of iFixit's teardown to see more internal exploration of the charging case's sync button, lightning connector, and a few more x-ray images of both the case and the AirPods.

Related Roundup: AirPods 4
Buyer's Guide: AirPods (Neutral)
Related Forum: AirPods

Popular Stories

iPhone 17 Pro 3 4ths Perspective Aluminum Camera Module 1

New iPhone 17 Pro Details: Brighter Display, Best Battery Life, and More

Wednesday September 3, 2025 5:33 am PDT by
Apple's iPhone 17 Pro and iPhone 17 Pro Max models will feature a number of significant display, thermal, and battery improvements, according to new late-stage rumors. According to the Weibo leaker known as "Instant Digital," the iPhone 17 Pro models will feature displays with higher brightness, making it more suitable for use in direct sunlight for prolonged periods. The iPhone 16 Pro and...
iPhone 17 Pro Iridescent Feature 2

iPhone 17 Pro Clear Case Leak Reveals Three Key Changes

Sunday August 31, 2025 1:26 pm PDT by
Apple is expected to unveil the iPhone 17 series on Tuesday, September 9, and last-minute rumors about the devices continue to surface. The latest info comes from a leaker known as Majin Bu, who has shared alleged images of Apple's Clear Case for the iPhone 17 Pro and Pro Max, or at least replicas. Image Credit: @MajinBuOfficial The images show three alleged changes compared to Apple's iP...
iphone 16 pro ghost hand

iPhone 17 Pro: 5 Reasons Not to Upgrade This Year

Monday September 1, 2025 4:35 am PDT by
Apple will launch its new iPhone 17 series this month, and the iPhone 17 Pro models are expected to get a new design for the rear casing and the camera area. But more significant changes to the lineup are not expected until next year, when the iPhone 18 models arrive. If you're thinking of trading in your iPhone for this year's latest, consider the following features rumored to be coming to...
iPhone 17 Pro Iridescent Feature 2

iPhone 17 and iPhone 17 Pro Prices Estimated Ahead of Apple Event Next Week

Tuesday September 2, 2025 1:50 pm PDT by
Just one week before Apple is expected to unveil the iPhone 17 series, an analyst has shared new price estimates for the devices. Here are J.P. Morgan analyst Samik Chatterjee's price estimates for the iPhone 17 series in the United States, according to 9to5Mac: Model Starting Price Model Starting Price Change iPhone 16 $799 iPhone 17 ...
iPhone 17 Pro Dark Blue and Orange

iPhone 17 Release Date, Pre-Orders, and What to Expect

Thursday August 28, 2025 4:08 am PDT by
An iPhone 17 announcement is a dead cert for September 2025 – Apple has already sent out invites for an "Awe dropping" event on Tuesday, September 9 at the Apple Park campus in Cupertino, California. The timing follows Apple's trend of introducing new iPhone models annually in the fall. At the event, Apple is expected to unveil its new-generation iPhone 17, an all-new ultra-thin iPhone 17...
iOS 18 on iPhone Arrow Down

Apple Preparing iOS 18.7 for iPhones as iOS 26 Release Date Nears

Sunday August 31, 2025 4:35 pm PDT by
Apple is preparing to release iOS 18.7 for compatible iPhone models, according to evidence of the update in the MacRumors visitor logs. We expect iOS 18.7 to be released in September, alongside iOS 26. The update will likely include fixes for security vulnerabilities, but little else. iOS 18.7 will be one of the final updates ever released for the iPhone XS, iPhone XS Max, and iPhone XR,...
iPhone 17 Pro on Desk Centered 1

Survey: Nearly 70% of Users Plan to Upgrade to iPhone 17

Monday September 1, 2025 8:24 am PDT by
A new survey has found that nearly seven in ten iPhone owners in the United States plan to upgrade to an iPhone 17 model, signaling strong demand ahead of Apple's expected unveiling of the devices at its September 9 keynote. Smartphone price comparison platform SellCell surveyed over 2,000 U.S.-based iPhone users in August to assess upgrade interest and brand loyalty before Apple's event....

Top Rated Comments

A MacBook lover Avatar
114 months ago
Oh boy, here come some fun comments
Score: 19 Votes (Like | Disagree)
69Mustang Avatar
114 months ago
Normally, I'm against the glue/solder everything to within an inch of it's life. In the case of the AirPods, I think it was the best move made by Apple. The water resistance of these things is... well, pretty damn incredible. Imo, the glue is a functional part of the AirPods. I don't even like BT headphones and like the look of the AirPods even less. They're ugly as sin to me. But the construction is supremely impressive. Hat Tip to 9to5Mac. Here's what I'm rambling about:
Score: 19 Votes (Like | Disagree)
Dave245 Avatar
114 months ago
Oh brilliant here comes all the negative comments :rolleyes:
Score: 18 Votes (Like | Disagree)
gnipgnop Avatar
114 months ago
iFixit certainly does a lot of editorializing and speculation regarding Apple products. A single unit with "voiding" in the solder doesn't really provide much evidence of anything regarding the delay.
Score: 18 Votes (Like | Disagree)
profets Avatar
114 months ago
Pretty intense how much is stuffed into these devices.
Score: 15 Votes (Like | Disagree)
carrrrrlos Avatar
114 months ago
$160 seems excessive for glue sticks.
Score: 14 Votes (Like | Disagree)